Honda expands US hybrid production due to tariffs

Honda expands US hybrid production due to tariffs

Tech in Asia·2025-05-26 17:00

Honda Motor has announced plans to increase its production of hybrid vehicles in the United States due to growing demand for these models.

Currently, Honda manufactures approximately 250,000 vehicles annually at its Indiana plant, with hybrid cars making up 60% of that output.

The automaker intends to boost the production of hybrid models at this facility to meet rising demand in the US market.

Additionally, Honda aims to expand its procurement of US-made vehicle parts.

This strategy aligns with efforts to adapt to tariff measures introduced by the previous administration.

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🔗 Source: NHK World

🧠 Food for thought

1️⃣ Hybrid vehicle resurgence as EV growth slows

Honda’s plan reflects a broader industry pivot back toward hybrid vehicles after years of heavy investment in full electrification.

The company has revised its corporate strategy to focus on hybrids due to slowing electric vehicle sales, targeting 2.2 million hybrid vehicles globally by 2030 1.

This strategic shift includes a major cost reduction initiative, with Honda planning to cut production costs for new hybrid models by more than 50% compared to those introduced in 2018 1.

Honda’s push toward hybrid technology is part of a market-wide trend, with the global hybrid electric car market projected to grow at a 14.9% compound annual growth rate from 2024 to 2030, reaching 9.9 million units 2.

The industry recalibration suggests hybrids are increasingly viewed as a practical bridge technology during the transition to fully electric vehicles, especially as consumer adoption of EVs has not matched earlier optimistic projections.

2️⃣ Tariff pressures accelerating domestic production

Honda’s plans to expand U.S. production and increase local parts procurement directly respond to tariff policies implemented in recent years.

The 25% tariff on imported vehicles and components has created significant pressure for automakers to localize their supply chains within the United States 3.

This tariff environment has disrupted the traditionally integrated North American automotive sector, where components often cross borders multiple times during manufacturing 4.

Industry analysts predict these tariffs could increase vehicle prices by $4,000 to $12,000, potentially raising average new car prices above $50,000 and reducing annual U.S. light vehicle sales by 1-1.5 million units 3, 5.

Honda’s production strategy exemplifies how global automakers are restructuring operations to mitigate tariff impacts while maintaining competitiveness in the critical North American market.

3️⃣ Improving economics bolstering hybrid appeal

The growing popularity of hybrid vehicles in the U.S. is supported by increasingly favorable ownership economics compared to conventional gasoline vehicles.

A comprehensive analysis found that 53% of hybrid models now have a lower total cost of ownership than their gasoline counterparts, up from 40% in 2017 6.

While hybrids still command an average price premium of $3,687, this is offset by approximately $2,849 in fuel savings and $401 in maintenance cost savings over a five-year period 6.

The economics are particularly favorable in the luxury and SUV/crossover segments, where 64% and 58% of hybrid models respectively were found to be cost-effective compared to conventional alternatives 6.

These improving economics help explain Honda’s confidence in expanding hybrid production at its Indiana facility, where hybrids already account for 60% of the factory’s 250,000 annual vehicle output.

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